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PT6A questions on Starship

Scheduled Pinned Locked Moved Starship
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  • C Offline
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    Captain Bakon
    wrote last edited by
    #1

    Hello,

    Turbofan guy here with first time experience flying a Turboprop with the Starship!

    I have a few questions for the PT6A on the Starship:

    Is the engine intake at the front or back of the nacelle?
    On the engine visualizer page are we looking at the engine from the top on a top-down view?

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      eker
      wrote last edited by eker
      #2

      See my post - A note on reverse flow PT6 engines

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      • C Offline
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        Captain Bakon
        wrote last edited by
        #3

        Ah ok so the intake is in FRONT of the engine like a modern turbofan! so the engine visualiser page is incorrect the intake should be at the front.

        My question now is what is the "exhaust" port below the engine nacelle at the rear where the propellers are? not the two exhaust pipes

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        • R Offline
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          raptor05121
          wrote last edited by
          #4

          In a previous thread the dev explained he used the graphic from the Duke and it would be corrected to show the flow of the starship.

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          • M Offline
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            MatzeH84
            wrote last edited by
            #5

            Normally a PT6 has the inlet at the front, and the exhaust on the sides near the front as well. The flow through the turbine is opposite to the direction of flight, the intake air is directed around the engine and enters from the rear. Thats why the exhaust is at the front. In pusher config like Starship or Avanti the engine is turned around, therefore the intake is now directly at the front and the exhaust at the rear, with the flow through the engine just as in your usual turbofan from front to back.

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              Captain Bakon
              wrote last edited by
              #6

              What is the third exhaust port underneath the Starship engines? Is it for the heat exchanger?

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              • C Captain Bakon

                What is the third exhaust port underneath the Starship engines? Is it for the heat exchanger?

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                C525B
                wrote last edited by
                #7

                @Captain-Bakon My guess would be oil cooler air outlet, plus bypass air from the particle separator (engine anti-ice)

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                • Black SquareB Offline
                  Black SquareB Offline
                  Black Square
                  Black Square Developer
                  wrote last edited by
                  #8

                  The large black exhaust under the prop is the oil cooler outlet. The NACA intake on the bottom is the oil cooler inlet. The rectangular ports on the sides are the inertial separator bypass. Great questions!

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                  • J Offline
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                    jmarkows
                    wrote last edited by
                    #9

                    I can imagine they'd be useful in flying in icing and precipitation, but are you really at risk of ingesting FOD with the intakes so high and partially shielded by the wings?

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                    • C Offline
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                      Captain Bakon
                      wrote last edited by
                      #10

                      Ok so PLEASE correct me if I'm wrong:

                      Starship PT6A-67A is configured like a jet, intake at front, exhaust at back!

                      COMPRESSOR/COMBUSTION/TURBINE (FORMS GAS GENERATOR SPOOL N1) => DRIVES POWER SPOOL (N2) VIA WINDMILL EFFECT FROM EXHAUST GAS => POWER SHAFT DRIVES GEARBOX, WE HAVE GEARBOX TO REDUCE RPM FROM 50,000 TO 1600 OR 1700 => GEARBOX DRIVES PROPELLER SHAFT

                      So we have three shafts

                      • Gas generator shaft (N1) consists of compressors and centrifugal turbine, makes EXHAUST gas,
                      • Power shaft (N2) NOT CONNECTED to N1 shaft is ONLY spun by EXHAUST gas generated by N1, Power shaft POWERS the GEARBOX?
                      • Gearbox shaft REDUCES RPM from 40,000 to 50,000 to about 100 - 1700 RPM so the props don't spin too fast causing extremely loud noise and I believe if the props spin too fast they wont produce as much thrust

                      So in summary:

                      GAS GENERATOR N1 SPOOL ==> POWER SPOOL N2 ==>GEARBOX ==> PROPELLER

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                      • E Offline
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                        eker
                        wrote last edited by
                        #11

                        Seems to be correct.
                        N1 turbine drives the compressor - necessary waste of energy
                        Then there is a so called free turbine. Designed to take out as much energy from gas as possible, using several stages.. Exhaust should be only a cold fart. This drives the propeller via gearbox. Problem with high prop RPM - tip blade must not reach speed of sound.

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                        • E eker

                          Seems to be correct.
                          N1 turbine drives the compressor - necessary waste of energy
                          Then there is a so called free turbine. Designed to take out as much energy from gas as possible, using several stages.. Exhaust should be only a cold fart. This drives the propeller via gearbox. Problem with high prop RPM - tip blade must not reach speed of sound.

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                          Captain Bakon
                          wrote last edited by
                          #12

                          @eker What if it goes supersonic? deafness and no thrust?

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                          • J Offline
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                            jmarkows
                            wrote last edited by
                            #13

                            Is that why the redline for the props is around 1700 RPM? They sure like to overrun that for a few moments on takeoff.

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                              Captain Bakon
                              wrote last edited by
                              #14

                              So how does changing the blade angle (which the prop levers do via the governors) change RPM?

                              How is more thrust produced if the propeller RPM is the same but torque increases?

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                              • C Captain Bakon

                                So how does changing the blade angle (which the prop levers do via the governors) change RPM?

                                How is more thrust produced if the propeller RPM is the same but torque increases?

                                S Offline
                                S Offline
                                SinkRate
                                wrote last edited by SinkRate
                                #15

                                @Captain-Bakon

                                You're looking at it with a bit of a flawed understanding of how constant speed props work. Think of it like this. The prop controls don't "adjust the blade angle." The prop controls tell the prop governors what RPM they need to govern the propellers to. So while the pitch of the blades change when you adjust that governed RPM, the pitch of the blades ALSO change any time you move the power levers when the props are in the governing range.

                                So basically, when you increase power, you speed up the engine. This would also speed up the prop, if the governor didn't change the blade angle to prevent that from happening.

                                Take Starship for example. When you have the props set at 1600RPM in flight, the governors are changing the pitch of the blades any time you add or remove power just to keep the props spinning at 1600RPM.

                                More thrust is produced with higher torque at the same RPM because the prop takes a bigger "bite" out of the air. It's not about how fast its turning, its about how hard its working to move air.

                                Hope that makes sense!

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                                • J jmarkows

                                  Is that why the redline for the props is around 1700 RPM? They sure like to overrun that for a few moments on takeoff.

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                                  SinkRate
                                  wrote last edited by
                                  #16

                                  @jmarkows The props running past the redline is realistic behavior for a constant speed prop, but is indicative of poor technique on the pilots part. When that happens, the power is being increased so quickly that the prop governors can't react fast enough to govern the props to their maximum RPM.

                                  The result is the "surge" that you refer to. If it happens on takeoff, its because you added takeoff power too fast. I treat Starship the same way I treat turbine engines in real life. Slowlyyy bring the power in so the RPM doesn't bounce off the governor, then once they're at 1700RPM, a nice easy push up to around 96% torque. That last nice easy push part takes me a good 6-7 seconds.

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                                  • S SinkRate

                                    @Captain-Bakon

                                    You're looking at it with a bit of a flawed understanding of how constant speed props work. Think of it like this. The prop controls don't "adjust the blade angle." The prop controls tell the prop governors what RPM they need to govern the propellers to. So while the pitch of the blades change when you adjust that governed RPM, the pitch of the blades ALSO change any time you move the power levers when the props are in the governing range.

                                    So basically, when you increase power, you speed up the engine. This would also speed up the prop, if the governor didn't change the blade angle to prevent that from happening.

                                    Take Starship for example. When you have the props set at 1600RPM in flight, the governors are changing the pitch of the blades any time you add or remove power just to keep the props spinning at 1600RPM.

                                    More thrust is produced with higher torque at the same RPM because the prop takes a bigger "bite" out of the air. It's not about how fast its turning, its about how hard its working to move air.

                                    Hope that makes sense!

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                                    C Offline
                                    Captain Bakon
                                    wrote last edited by
                                    #17

                                    @SinkRate Are you a RW Turbo pilot? Do you think you can go in depth and explain exactly how and why the throttle, prop, and fuel condition levers work? It would help me a lot! thanks 🙂

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                                    • S SinkRate

                                      @jmarkows The props running past the redline is realistic behavior for a constant speed prop, but is indicative of poor technique on the pilots part. When that happens, the power is being increased so quickly that the prop governors can't react fast enough to govern the props to their maximum RPM.

                                      The result is the "surge" that you refer to. If it happens on takeoff, its because you added takeoff power too fast. I treat Starship the same way I treat turbine engines in real life. Slowlyyy bring the power in so the RPM doesn't bounce off the governor, then once they're at 1700RPM, a nice easy push up to around 96% torque. That last nice easy push part takes me a good 6-7 seconds.

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                                      J Offline
                                      jmarkows
                                      wrote last edited by
                                      #18

                                      @SinkRate I would have said I was doing it slowly, but not 6-7 seconds slow. Guess I'll tone it down a little further even.

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                                      • C Captain Bakon

                                        @SinkRate Are you a RW Turbo pilot? Do you think you can go in depth and explain exactly how and why the throttle, prop, and fuel condition levers work? It would help me a lot! thanks 🙂

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                                        S Offline
                                        SinkRate
                                        wrote last edited by
                                        #19

                                        @Captain-Bakon I can do my best. Currently I'm flying a large-cabin business jet, but I also own a recip and have plenty of experience in turboprops. Both the PT6 and the TPE-331.

                                        Essentials:

                                        The power levers are connected to the fuel control unit, and essentially regulate fuel flow to the engine. This allows the pilot to control turbine RPM, or N1, as its represented to you on the EICAS in Starship.

                                        See my first post for the prop controls.

                                        The condition levers, depending on which type of turboprop we're talking about, also interact with the FCU. They're used to command an idle speed, as well as the first line of defense when it comes to shutting off fuel to the engine.

                                        We could get quite a bit more involved, but these are the basics.

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                                        • C Offline
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                                          Captain Bakon
                                          wrote last edited by
                                          #20

                                          Ok so the prop lever only controls RPM, the governor automatically changes the blade angle to maintain this RPM, we have no direct control over the blade angle.

                                          When engine power (torque) is increased the prop wants to spin faster, the governor says no I want 1600 RPM only so to do this I will increase the blade angle to maintain this RPM, the increased blade angle is what generates our thrust.

                                          So basically the governor and the blade angle changing is where the magic happens?

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